Pig receiver and launcher barrels are key components of pressure pipeline cleaning equipment. They are installed at both ends of pressure pipelines to launch and receive pipeline pigs. Main components: quick-opening blind plate, barrel, reducer, process nozzle, indicator, saddle support, etc.
GB/T150-2024 Pressure Vessels TSG21-2016 Supervision Regulation on Safety Technology for Stationary Pressure Vessels
GB/T713-2023 NB/T47008-2017 HG/T20592~20615-2009
Operating Temperature: -40 ~ 80℃ Operating Pressure: ≤10 MPa
Type I and Type II
The pig receiver and launcher shall be installed horizontally. The center height above ground is generally about 1 meter. The quick-opening blind end of the pig receiver shall be slightly lower with a gradient of 5/1000; the quick-opening blind end of the pig launcher shall be slightly higher with a gradient of 5/1000. The pig receiver and launcher are connected to the underground main pipeline via valves and elbows connected to straight pipe sections. The full bore of the ball valve connecting the pigging assembly to the main pipeline shall match the inner diameter of the pigged pipeline.
A vent valve, safety valve and pressure gauge shall be installed on the upper part near the quick-opening blind of the pig receiver and launcher; a blowdown valve shall be fitted at the bottom, and medium inlet and outlet shall be arranged on the side.
Structural Dimensions of Type I Pig Receiver Barrel
| Pig Receiver Specification | Pipeline Outer Diameter (mm) | Structural Dimensions | Nozzle Nominal Size | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| L | L1 | L2 | L3 | L4 | L5 | L6 | L7 | L8 | L9 | 1 | 2 | 3 | 4 | 5 | 6 | ||
| DN150/DN100 | Φ108, Φ114 | 2400 | 1200 | 800 | 800 | 200 | 500 | 150 | 200 | 200 | 200 | 15 | 25 | 80 | 25 | 50 | 50 |
| DN200/DN150 | Φ159, Φ168 | 2400 | 1200 | 800 | 800 | 200 | 500 | 150 | 300 | 200 | 200 | 15 | 25 | 80 | 25 | 50 | 50 |
| DN250/DN200 | Φ219 | 2900 | 1500 | 1000 | 1100 | 200 | 600 | 150 | 300 | 300 | 200 | 15 | 32 | 150 | 32 | 50 | 50 |
| DN325/DN250 | Φ273 | 2900 | 1500 | 1000 | 1100 | 200 | 600 | 200 | 300 | 300 | 200 | 15 | 32 | 200 | 32 | 50 | 50 |
| DN400/DN300 | Φ325, Φ323 | 3600 | 1800 | 1200 | 1400 | 200 | 900 | 200 | 350 | 350 | 200 | 15 | 32 | 250 | 32 | 50 | 50 |
| DN450/DN350 | Φ377, Φ355 | 3800 | 1800 | 1200 | 1400 | 200 | 800 | 200 | 350 | 350 | 200 | 15 | 40 | 300 | 40 | 50 | 80 |
| DN500/DN400 | Φ426, Φ406 | 4400 | 2000 | 1500 | 1500 | 250 | 1000 | 200 | 350 | 350 | 250 | 15 | 40 | 300 | 40 | 50 | 80 |
| DN550/DN450 | Φ457 | 4400 | 2000 | 1500 | 1500 | 250 | 1000 | 200 | 350 | 350 | 250 | 15 | 50 | 350 | 50 | 50 | 80 |
| DN600/DN500 | Φ529, Φ508 | 4600 | 2200 | 1800 | 1600 | 250 | 1400 | 200 | 350 | 400 | 250 | 15 | 50 | 350 | 50 | 50 | 80 |
| DN700/DN600 | Φ630, Φ610 | 4600 | 2200 | 1800 | 1600 | 250 | 1400 | 200 | 350 | 400 | 250 | 15 | 50 | 400 | 50 | 50 | 100 |
| DN800/DN650 | Φ660 | 4900 | 2500 | 2000 | 1900 | 250 | 1400 | 250 | 350 | 400 | 250 | 15 | 80 | 400 | 30 | 50 | 100 |
| DN800/DN700 | Φ711, Φ720 | 4900 | 2500 | 2000 | 1900 | 300 | 1400 | 250 | 350 | 400 | 300 | 15 | 80 | 500 | 30 | 50 | 100 |
| DN850/DN750 | Φ762 | 5300 | 3000 | 2200 | 2400 | 300 | 1400 | 250 | 400 | 400 | 300 | 15 | 80 | 500 | 30 | 50 | 100 |
| DN900/DN800 | Φ813, Φ820 | 5600 | 3000 | 2200 | 2400 | 300 | 1400 | 250 | 400 | 500 | 300 | 15 | 100 | 500 | 100 | 50 | 150 |
| DN1000/DN850 | Φ864 | 6900 | 3500 | 2500 | 2900 | 300 | 1600 | 250 | 400 | 500 | 300 | 15 | 100 | 500 | 100 | 50 | 150 |
| DN1200/DN900 | Φ914, Φ920 | 6900 | 3500 | 2500 | 2900 | 300 | 1600 | 250 | 400 | 600 | 300 | 15 | 150 | 500 | 150 | 50 | 150 |
| DN1200/DN950 | Φ965 | 6800 | 3500 | 2500 | 2900 | 300 | 2000 | 250 | 400 | 600 | 300 | 15 | 150 | 600 | 150 | 50 | 150 |
| DN1200/DN1000 | Φ1016, Φ1020 | 6800 | 3500 | 2500 | 2900 | 300 | 2000 | 250 | 400 | 600 | 300 | 15 | 150 | 600 | 150 | 50 | 150 |
Structural Dimensions of Type II Pig Launcher Barrel
| Pig Launcher Specification | Pipeline Outer Diameter (mm) | Structural Dimensions | Nozzle Nominal Size | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| L | L1 | L2 | L3 | L4 | L5 | L6 | L7 | L8 | L9 | 1 | 2 | 3 | 4 | 5 | 6 | ||
| DN150/DN100 | Φ108, Φ114 | 2400 | 1200 | 800 | 1340 | 200 | 700 | 150 | 200 | 300 | 200 | 15 | 25 | 80 | 25 | 50 | 50 |
| DN200/DN150 | Φ159, Φ168 | 2400 | 1200 | 800 | 1352 | 200 | 700 | 150 | 300 | 300 | 200 | 15 | 25 | 80 | 25 | 50 | 50 |
| DN250/DN200 | Φ219 | 2900 | 1500 | 1000 | 1678 | 200 | 850 | 150 | 300 | 400 | 200 | 15 | 32 | 150 | 32 | 50 | 50 |
| DN325/DN250 | Φ273 | 2900 | 1500 | 1000 | 1703 | 200 | 850 | 200 | 300 | 400 | 200 | 15 | 32 | 200 | 32 | 50 | 50 |
| DN400/DN300 | Φ325, Φ323 | 3600 | 1800 | 1200 | 2130 | 200 | 1000 | 200 | 400 | 500 | 200 | 15 | 32 | 250 | 32 | 50 | 50 |
| DN450/DN350 | Φ377, Φ355 | 3800 | 1800 | 1200 | 2156 | 200 | 1000 | 200 | 400 | 500 | 200 | 15 | 40 | 300 | 40 | 50 | 80 |
| DN500/DN400 | Φ426, Φ406 | 4400 | 2000 | 1500 | 2508 | 250 | 1400 | 200 | 400 | 500 | 250 | 15 | 40 | 300 | 40 | 50 | 80 |
| DN550/DN450 | Φ457 | 4400 | 2000 | 1500 | 2508 | 250 | 1400 | 200 | 400 | 550 | 250 | 15 | 50 | 350 | 50 | 50 | 80 |
| DN600/DN500 | Φ529, Φ508 | 4600 | 2200 | 1800 | 2708 | 250 | 1600 | 200 | 400 | 550 | 250 | 15 | 50 | 350 | 50 | 50 | 80 |
| DN700/DN600 | Φ630, Φ610 | 4600 | 2200 | 1800 | 2810 | 250 | 1600 | 200 | 400 | 550 | 250 | 15 | 50 | 400 | 50 | 50 | 100 |
| DN800/DN650 | Φ660 | 4900 | 2500 | 2000 | 3110 | 250 | 1800 | 250 | 400 | 550 | 250 | 15 | 80 | 400 | 80 | 50 | 100 |
| DN800/DN700 | Φ711, Φ720 | 4900 | 2500 | 2000 | 3110 | 300 | 1800 | 250 | 400 | 650 | 300 | 15 | 80 | 500 | 80 | 50 | 100 |
| DN850/DN750 | Φ762 | 5300 | 3000 | 2200 | 3610 | 300 | 1800 | 250 | 400 | 650 | 300 | 15 | 80 | 500 | 80 | 50 | 100 |
| DN900/DN800 | Φ813, Φ820 | 5600 | 3000 | 2200 | 3610 | 300 | 1800 | 250 | 400 | 650 | 300 | 15 | 100 | 500 | 100 | 50 | 150 |
| DN1000/DN850 | Φ864 | 6800 | 3500 | 2500 | 4110 | 300 | 2500 | 250 | 400 | 700 | 300 | 15 | 100 | 500 | 100 | 50 | 150 |
| DN1200/DN900 | Φ914, Φ920 | 6800 | 3500 | 2500 | 4110 | 300 | 2500 | 250 | 400 | 700 | 300 | 15 | 150 | 500 | 150 | 50 | 150 |
| DN1200/DN950 | Φ965 | 6800 | 3500 | 2500 | 4110 | 300 | 2500 | 250 | 400 | 700 | 300 | 15 | 150 | 600 | 150 | 50 | 150 |
| DN1200/DN1000 | Φ1016, Φ1020 | 6800 | 3500 | 2500 | 4110 | 300 | 2500 | 250 | 400 | 700 | 300 | 15 | 150 | 600 | 150 | 50 | 150 |